Our process is simple. Simply share your vision with us, and we’ll bring it to life. Once we’ve received your idea and sketch, we’ll send you a quote and our design. Once you approve the design, we’ll move forward with the production process and create custom shaped giveaways that meet your exact specifications.
When it comes to the design, the sky is the limit. Anything you can think up, we can create. You can also choose from a variety of materials, including wood, metal, plastic, and leather, colors, read and write speeds, and date-retention capabilities. Get started today by sending us what you have in mind.
The PVC casing is made by injection molding, and the middle part needs to be glued-high temperature baking-cooling. To meet extra production needs during high peak season, we have equipped a precise automatic dispenser. The following is the specific process of PVC:
Creating the mold:
When clients confirmed the artwork, we will have worker set the program for the mould. The pouring system of the PVC mold will be processed according to the programmed program. The simple mold takes several hours to produce, and for complicated mold it could take one day.
Dispensing:
Manual dispensing, after toning the raw material, workers would manually pour the paint to the mold, they have the experiences to pour the right amount, there are 6 workers who all has 5 plus years at the production line.
Automatic Dispenser:during the fixed time, the machine would inject the material to the mould, the material volume was controlled by fixing the processing time, Automatic dispenser process 200pcs a day.
Baking - PVC shell
After dispensing, it will be sent to a baking space for a solid state, the temperature of baking space reaches 180-200 °C.
Refrigeration -
After baking, it will be put in a water pot for cooling until next procedure. When cooling, the mold temperature will be in 30 °C -60 °C.
Sharpening - Trimming
After cooling, there will be some extra trimmings that caused by heating, our workers would shave them off from the housing.